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Taking the Mystery Out of Terrazzo

Many of us remember terrazzo floors from childhood schools we attended or hospital corridors that we may have visited. Although many terrazzo floors have muted colors, terrazzo actually can be made in limitless color choices. With its environmental friendliness and versatility, it is a smart flooring choice for both residential and commercial properties. Understanding terrazzo, it’s history, and care will help direct design and maintenance choices wherever it may be found, from historic to modern spaces.

A Little Bit of History

Terrazzo is one of the oldest forms of installed flooring with examples that date back 9,000 years to the ancient cities of Jericho. Invented out of necessity, terrazzo was an easy way to use leftover chips of stone and was often mixed with clay, compacted, and coated with goat’s milk. At that time, it was an inexpensive and durable floor; so durable, in fact, that some of these floors are still in existence today.

As the centuries passed, cementitious materials took the place of the clay matrix and a more sophisticated sorting of the colors and size of the marble chips gave a more custom look. Terrazzo was used extensively by the Venetian’s in the 16th century and eventually migrated into the rest of Europe, from sacred spaces and large buildings to private homes. In the late 1800’s and the first half of the twentieth century, the use of terrazzo exploded in the United States with commercial, healthcare, and civic application. In 1959, designer and builder Frank Lloyd Wright, chose terrazzo for the floors of the famous Guggenheim Museum in New York City.

Modern Terrazzo

Twentieth century terrazzo was almost always sealed with film forming finishes to prevent staining. In the 1970’s, with the onset of more complex polymer technologies emerging, a new generation of terrazzo using those polymers and then epoxy matrix completely changed the game. This new mixture allowed the terrazzo to be applied at depths of 1/4″ to 3/8″ rather than the standard 1-2″ in the old style floors.

Terrazzo has come a long way. Aggregates in new terrazzo are not limited to stone chips and can include mother of pearl, abalone, post consumer glass, porcelain, and mirrors chips. Custom designs can be achieved with the use of separators installed on the substrate that allow many different mixes of color in the same floor. These strips can be made of zinc, brass, and even colored plastic.

Caring For Terrazzo

Property owners and managers should be aware of terrazzo strengths, weaknesses, and best maintenance practices. Both cementitious and epoxy terrazzo can be maintained with a natural shine achieved using the same polishing processes used on marble and other natural stone. Glossy waxes and shiny finishes on terrazzo look good at first, but eventually become scratched, trap dirt, and turn yellow. Natural polishing methods not only can achieve a beautiful shine, but eliminate the need for stripping and waxing. In very high traffic situations, or in facilities such as schools or hospitals where nonslip and antimicrobial floors are important, a high performance coating may be beneficial.

This is one of a series of articles written and published on behalf of surpHaces Partners.

Filed Under: Blog

Environmentally-Friendly Natural Stone

Granite, marble, travertine, and other natural stone materials can create a warmer and more inviting atmosphere in a home or office space and serve as an excellent choice of décor, especially for nature lovers. However, environmentally conscious people may wonder whether it leaves a significant carbon footprint. We asked Fred Hueston, Chief Technical Director for surpHaces and Founder of Stone Forensics to weigh in on whether natural stone is an environmentally friendly choice. Here’s what he had to say.

Stone Is Not a Limited Natural Resource

Stone can be found in almost every country in great abundance. For example, marble has been quarried in Carrera, Italy for centuries, and there is still an abundant supply. In the United States, there are quarries within 500 miles of nearly every major metropolitan area. Quarry techniques have also improved worldwide, and most of the time, explosives are no longer required. “It’s a pretty clean industry with zero waste,” said Hueston.

Natural Stone is Minimally Processed

There is very little environmental impact in stone fabrication, because fabricators use specially designed wet blades to greatly reduce the amount of silica, or stone dust, that is released into the air. Unlike stone, composite materials like wood, brick, ceramic, glass, and concrete require natural resources and energy to create.

Many recycled composite materials contain polyester binders, which are basically plastic, and can emit VOCs (volatile organic compounds), because they are solvent based. The lifespan of composite materials is also limited, unlike natural stone, which virtually lasts forever. Polyester resins in engineering materials will break down over time and are sensitive to heat and sunlight, which is why natural stone is the preferred choice for outdoor décor.

What About Cleaners and Sealers?

Environmentally friendly, pH neutral cleaners are recommended over harsh cleaners for natural stone. And according to Hueston, nearly all sealers used on natural stone are water-based and FDA approved.

High Durability Means Little or No Waste

Have you ever visited to an old church or historical building where the original granite or marble floors, walls, and other surfaces were still in use and looking untouched by time? Natural stone not only can withstand centuries of traffic and use, but with proper care and regularly scheduled maintenance, it can continually look brand new.

When natural stone is damaged, in most cases, it can be completely restored, and if for some reason it is damaged beyond repair, it does not have to end up in a landfill. It can be used for other building materials, like gravel, for example.

According to Hueston, calcium-based residual material from marble quarries is used for vitamins, medicines, and antacids. There is even a North Carolina quarry that uses their waste for local chicken feed.

The great thing about stone is that it came from the earth, and whatever is not recycled can be simply returned back to the earth.

This is one of a series of articles written and published on behalf of surpHaces Partners.

Filed Under: Blog

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